Bandit Motor Upgrades Engineered Inhouse by Plum Quick
We do the Bandit upgrade to most Club Car and EZGO factory DC motors. This upgrade does have varying levels of performance based off which factory motor you have. The ones listed below are the ones we do and their performance, if you don’t see one that looks like your motor below in the pictures then you will need to call or email with a part number to confirm we can do it and the estimated performance. We do not upgrade the factory motors of any brand other than Club Car and EZGO DC powered carts. Bandit upgrades are not warrantied on Limo carts, stretch carts or work carts like the Carryalls due to weight or carts with high-speed gearing added. The Bandit upgraded motors are not warrantied on carts with a greater than 250-amp controller unless it is a Navitas TSX3.0 or Alltrax XCT and Bandit Firmware has been installed. Any motor shipped in that we do not upgrade can either be shipped back at owners’ expense or junked. We do not bill you if the motor is non repairable, but we will save any good parts as to help recoup our lost time if there are any good parts to be salvaged. The speed and torque increases are estimates and depend on you having good batteries and no functional issues on your cart. If you have any questions, please contact us either by phone or email.
- Designed Inhouse by Plum Quick
- Specifically for Club Car & EZ-GO DC Golf Carts (Series & Sepex/IQ/DCS/PDS Systems)
- 5-7 Day Turn-Around Times
- Improves Performance at an Affordable Price
Pricing
$399.00 (marked down from $499.00) *All-Inclusive Price!.........Free return shipping*
The Bandit Upgrade now includes new brushes, new bearing, any stud that needs to be replaced and during this build-up process is when we do our trademark 12-point performance upgrade enhancements to every motor and date code for warranty purposes. Every motor is run on our custom-built dyno machine before it goes to the packaging room for decals and boxing. *Free shipping back to the customer in the 48 continuous Untied States! The price you see is the price you pay!*
Ready to Upgrade?
- Send us your motor by reading our how to ship guide here.
- When recieved, we will rebuild your motor (takes 5-7 business days)
- When completed, we’ll contact you via the phone number you provided with the shipment.
- We’ll take payment over the phone, confirm return shipping, and mail out your motor!
Why Choose the Bandit Upgrade?
The Bandit upgrade is our economical performance process, which takes the customer’s existing motor and applies our 12-point performance upgrade enhancements to increase the motor’s performance at an affordable price. We also offer new motors, which require no motor core.
Additional Info
- How to Send Your Motor In
- How to Install your Bandit Motor
- Bandit rebuilt motors (stock upgraded motors) are not designed for Hunting carts, Off Road carts, Stretched carts, pulling heavy loads or carts running over 22” tall tires. Do you have unique performance situations? If so, look into a new high-performance electric golf cart motor!
- All stock EZ-GO DCS and PDS motors, Club Car Regen I, Regen II, Sepex/IQ, and Excel motors that are upgraded to the Bandit retain the stock field map setting.
- We don’t upgrade the following golf cart motors due to being poorly designed and/or the availability of obsolete parts: Hitachi, Fairplay,Zone, Gem, Think, Ruff/Tuff, Star, Tomberlin, FSIP, Baldor, Bad Boy Buggies, Admiral, EMP, Commander, White Lightning, No AC motors of any kind or brand; or any double End cap motor male spline or female coupler.
- Customer has 30 days to make payment of upgraded motor after we have contacted the customer that their motor is ready to ship back to them and if payment has not been made after 30 days of notification motor can be sold by Plum Quick to cover the upgrade cost.
- If customer sends in a motor Plum Quick deems to be unrepairable and/or unsuitable for upgrade the customer has 30 days after notification to have the motor sent back at their expense or the motor can be recycled by Plum Quick.
- How to Isolate the Battery Pack for Removal
Our Process
The Bandit process starts with a complete motor tear-down, cleaning and inspecting all parts. Motor case is stripped down to bare metal, field coils are tested and repaired if needed, field and brush studs are inspected and replaced if necessary, motor case bolt threads (rear end side bolt threads ) are inspected and chased with tap if needed, motor case bolt threads (end cap for brush rigging) are inspected and chased with tap if needed. The brush holder is inspected for cracks and or loose brush guides and replaced if necessary. The brush springs are inspected and tested for the proper tension and replaced if necessary. We install new brushes in every motor. The armature is inspected and tested for weak, lifted, or bad com bars. The commutator is machined and or polished to ensure the proper fit for the brush to commutator for max surface contact performance. The motor coupler on the armature is inspected to make sure it doesn’t have excessive wear (we don’t replace motor couplers). The armature is then high-speed balanced to ensure a smooth acceleration, no vibration at high speeds, and then a high-quality bearing is installed. Now, we build the motor back up with every part inspected, tested, cleaned, and painted. During this build-up process is when we do our trademark 12-point performance upgrade enhancements to each and every motor and date code for warranty purposes. Each and every motor is run on our custom built dyno machines before it goes to the packaging room for decals and boxing.

Bandit Upgraded examples

Bandit upgraded Club Car 48 volt Sepex/IQ GE brand motor, black stock controller, speed around 22 – 24 mph (estimated) and 25+% increase in low end torque with all stock components and that annoying regen braking is disabled.

Bandit PH upgraded Club Car 48 volt Sepex/IQ AMD brand motor for Excel controller (gray or white controllers) carts, speed around 26 – 28 mph (estimated) with all stock components and that annoying regen braking is disabled.

Bandit upgraded EZ-GO 36 volt PDS AMD brand motor, speed around 22 – 24 mph (estimated) and 25% increase in low end torque with all stock components and that annoying regen braking is disabled.

Bandit upgraded EZ-GO 48 volt PDS AMD brand motor, speed around 24 – 26 mph (estimated) and 25% increase in low end torque with all stock components and that annoying regen braking is disabled.

Bandit upgraded Club Car 48 volt GE brand series motor, speed around 18 – 20 mph (estimated) and 25+% increase in low end torque with all stock components.

Bandit upgraded EZ-GO 48 volt DCS AMD brand motor, speed around 24 -26 mph (estimated) and 25% increase in low end torque with all stock components.

Bandit upgraded EZ-GO 36 volt DCS AMD brand motor, speed around 22 -24 mph (estimated) and 25% increase in low end torque with all stock components.

Bandit upgraded EZ-GO 48 volt series AMD brand motor, stock controller, speed around 18 – 22 mph (estimated) and 25+% increase in low end torque with all stock components.

Bandit upgraded EZ-GO 36 volt series AMD brand motor, stock controller, speed around 17 – 20 mph (estimated) and 20+% increase in low end torque with all stock components.

Bandit upgraded Club Car 36 volt GE brand series motor, speed around 15 – 18 mph (estimated) and 20+% increase in low end torque with all stock components. *36 volt ONLY*

Bandit upgraded EZ-GO 36 volt GE brand series motor, speed around 15 – 18 mph (estimated) and 20+% increase in low end torque with all stock components. *36 volt ONLY*
Series 36 volt and 48 volt carts will have a large lever for forward and reverse and no Tow/Run switch. Also, the field windings will be large gauge wire with 8 turns or less in most cases.


Sepex/IQ 36 volt and 48 volt carts will have a push button rocker switch for forward and reverse and a Tow/Run switch. Also, the field windings will be small gauge wire with multiple turns.
Note: Sepex/IQ motors upgraded to the Bandit will lose the regen braking feature.




36 volt Series carts with only the Bandit upgrade and all other components stock should get around a 20% increase in both overall torque and speed.
Note: Two different type motors were made for 36 volt Series carts for both Club Car and EZ-GO carts. One would be the gray GE brand thin can housing and the other being the black AMD brand thick can housing of these two the black AMD brand is the preferred motor. The gray 36 volt GE brand motor is ONLY to be used with 36 volts, stock components and standard tire height. However, the black AMD brand motor may be used with 36 volts or 48 volts with stock or upgraded components such as a higher amp controller. The difference between the two is with the gray 36 volt GE thin can housing the motor is a lighter duty motor that will draw higher amps and can over heat under harsh conditions, while the black AMD thick can motor is a heavy duty motor that can handle more load and because of this the motor will draw less amps doing the same or more work.

48 volt Series carts with only the Bandit upgrade and all other components stock should get around a 25+% increase in both overall torque and speed.
36 volt EZ-GO Sepex/IQ carts ( DCS or PDS ) with only the Bandit upgrade and all other components stock should get around a 25% increase in both overall torque and speed.
Note: The DCS motor has no speed sensor ( no wire pig tail on brush end of the motor ) while the PDS has a speed sensor ( see below picture of a PDS motor and the speed sensor ). You can use a PDS motor on a DCS cart because no speed sensor is used on the DCS cart. However, you can not run a DCS motor on a PDS cart with stock controller because the controller is set up to read the speed sensor pulse.
48 volt Club Car Sepex carts ( Regen I, II, IQ ) with only the Bandit upgrade and all other components stock should get around a 25% increase in both overall torque and speed.

Note: All the Club Car DS models with Sepex/IQ systems will have a black controller and the standard Bandit IQ upgrade will work.

Note: Precedent models with Sepex/IQ systems can have the black IQ controller, gray or white Excel controller. We’ll need the first 4 digits in the cart ID number to determine which Bandit upgrade will perform best with your cart.

Please note: It is a must that you have a good quality battery pack. At Plum Quick Motors we only use the BEST and in our opinion Trojan batteries are the top of the line.
The six volt battery will have three water fill holes, check your batteries once a month to ensure proper fill level is 1/8″ covering the battery plates. Use distilled water and always charge your battery pack after every use. Never let your battery pack go over one month without charging when not in use.




The eight volt battery will have four water fill holes, check your batteries once a month to ensure proper fill level is 1/8″ covering the battery plates. Use distilled water and always charge your battery pack after every use. Never let your battery pack go over one month without charging when not in use.

The twelve volt battery will have six water fill holes, check your batteries once a month to ensure proper fill level is 1/8″ covering the battery plates. Use distilled water and always charge your battery pack after every use. Never let your battery pack go over one month without charging when not in use.

Note: The absolute best way to check the quality of your battery pack is to do a running voltage drop test across the whole battery pack. To perform this test you can use a cheap $20.00 or less voltmeter.

You’ll hook the meter leads across the battery pack, RED goes to the Positive post and the BLACK will go to the Negative post. See the below charts for + and – locations depending on a 36 volt, 48 volt (6 – 8 volt batteries) or 48 volt (4 – 12 volt batteries).
Once you locate the + and – connections on the battery pack, zip tie or use clips to hold the meter leads in place. Now place the meter dial on DC volts on a low scale as to read the pack voltage. Drive the cart holding the meter, you’ll get a voltage drop at take off as the cart is under a torque load. The pack voltage will drop and at the same time the amps will rise this is normal, once you get to full speed on level ground the pack voltage should be back to full voltage (36 volts on a 36 volt cart and 48 volts on a 48 volt cart) or very close to it. If your voltage is much less than full pack voltage (one or two volts makes a HUGE difference), then you may have a weak or a bad cell in one or more of your batteries. Remember, the battery pack is only as strong as the weakest battery in the pack! You can repeat this same test on each battery to find the weak link in your battery pack. Never put a new battery in with used batteries as the pack will never balance out properly. If you have to replace a battery in a used pack, replace with a used like brand battery. If the battery pack is maxed out running the stock motor and you put in a Bandit upgraded motor you could get a larger voltage drop as the Bandit motor will be a higher horse power motor and call more power to achieve greater torque and speed. The lower the voltage is across the battery pack the higher the amp draw can be and cause an over heating issue with cables, controller, F&R switch and/or the motor. This is why I always stress to all my customers make sure you have a good quality battery pack. The battery pack is the heart of the golf cart and without a good quality battery pack you’re never going to get full potential out of any performance upgrades!
Make sure your brakes are not dragging, you should be able to push and pull your cart with the brakes released on flat terrain. Also, make sure your tires are properly inflated to 25 – 30 psi.
Note: Customer must send in a repairable motor. If we have a proper motor core in stock you can purchase one of our motor cores to have upgraded to the Bandit for $200.00 extra added to the Bandit upgrade of $250.00. You can call for availability 1-803-548-7205.





Club Car Identification Charts
Note: With Club Car you’ll need to make sure the throttle is in good working order. If your cart has a V-Glide make sure at full throttle that the wiper arm is making contact with the last copper contact in the housing, if not adjust the linkage to ensure 100% throttle at full pedal.



Club Car V-Glide
Note: If you have a Club Car with mcor throttle make sure the mcor is sending 100% throttle at full pedal. Club Car Sepex/IQ carts have a port to read the settings with a hand held programmer.


EZ-GO identification charts:

Note: With certain EZ-GO carts (1994 – current) you’ll need to make sure your ITS is set properly to insure you receive 100% throttle at full pedal.



Note: We like to make sure the plugger rod sticks out around an 1/8″ to ensure 100% throttle.

To maximize performance replace rear end fluid with high grade synthetic motor oil.
Increasing torque to your Bandit upgraded 36 volt or 48 volt Series motor: If you have the AMD style thick can housing you can upgrade to a 500 amp controller. If you have the 36 volt GE style thin can housing I wouldn’t recommend using anything above stock components, however if you have the 48 volt GE style thin can housing you can use a higher amp controller. *Note: South Carolina residents add 8% for sales tax*
*Navitas TSX 3.0 DC Controller Kit EZ-G0/Club Car/Yamaha Series/Shunt* (free shipping)
*600 W/OTF* $999.00 $850.00
*440 W/OTF* $899.00 $750.00
Heavy duty forward and reverse switch is not required with Sepex carts.
Note: If your current motor isn’t running I would suggest performing a motor test before you ship it in for the Bandit upgrade as to not pay for shipping just to find out your motor is beyond repair.

Motor Tests:
Note: If you have a Sepex/IQ cart and you decide to send us the motor for the Bandit upgrade make sure to flip the Tow/Run switch to Tow and then isolate the battery pack (remove the + cable from battery and – cable from battery) per below diagrams depending on your cart. This will help prevent controller damage when removing and installing the motor.

Motor Test for Series Carts:
Use a floor jack under the rear end center section to lift the rear wheels off the ground. Make sure you can turn the wheels by hand. Mark and remove all four motor wires. Use the below diagram and a fully charged 12 volt car battery. Make the jumper wires using 6 gauge battery cables. Once you touch the motor leads to the battery you’ll get a small arch and the wheels should turn slow. It doesn’t matter which direction the wheels turn.

Motor test for Sepex carts:
Use a floor jack under the rear end center section to lift the rear wheels off the ground. Make sure you can turn the wheels by hand. Mark and remove all four motor wires (isolate the battery pack first as to not damage the controller). Use the below diagram and a fully charged 12 volt car battery. Make the jumper wires using 6 gauge battery cables. Once you touch the motor leads to the battery you’ll get a small arch and the wheels should turn slow. It doesn’t matter which direction the wheels turn.
Series and Sepex/IQ battery pack layouts




How to send in your motor for the Bandit upgrade
Box your motor up using a good quality cardboard box, add packing as to protect the motor studs from getting bent and help prevent the armature from coming out of the motor housing.
Be sure and put a note in with the motor and include the following:
Name, address, phone number and if the motor is from a Club Car Sepex/IQ cart give us the first four digits in the cart ID number as this will let us know which Bandit upgrade will perform best with your cart.
We try our best to keep the Bandit upgrade time frame just as short as we possibly can. With that being said, it all depends on our daily workload and in most cases that’s generally five business days once the motor is in our shop. We’ll call for credit card information once your motor is ready to ship back to you.
*Bandit upgrade* $399.00
Ship UPS or FedEx to:
Plum Quick Motors
8775 Henry Harris Road
Fort Mill, SC 29707
Installing your Bandit upgraded motor
Don’t put a bumper into the Bandit motor coupler once you get it back from Plum Quick. The Bandit motor has been tested on a dyno machine and if it had a coupler bumper and/or needed a coupler bumper it was tested and determined at that point to use or not. As for installing the motor onto the rear end, wire brush the rear end output spline shaft, you can spray a light coat of white lithium grease and now slide the motor onto the rear spline shaft all the way until the motor housing bumps the rear end housing. Line up and tighten the motor bolts to secure the motor to the rear end housing.
Note: When connecting the motor cables back to the motor it is a MUST that you use two wrenches (one on the nut near the motor housing, so this nut will not turn and the second to tighten the nut that will hold the cable lug) as to not spin the motor stud during the tightening of the cable lug to the motor
Note: Motor rotation:
Once you put in your Bandit upgraded motor and it goes in forward with the switch in reverse or goes in reverse when the switch is in forward, simply switch out the S1 and S2 motor leads if it’s a series cart or if it’s a Sepex cart isolate the battery pack and switch out F1 and F2. Test drive the cart and everything should work fine. If you have issues then please give us a call @ 1-803-548-7205.
Note: High speed gears are not recommended for carts with the Bandit upgrade.
Note: Motor temperature is very important in the longevity of any motor. Plum Quick motors recommends that the customer monitors the motor temperature with an inexpensive Infrared Temperature Gun. Monitor the temperature on the painted motor case. Motor case temperature of 190 degrees F or lesss is best. Don’t operate the cart with motor temperature above 190 degrees F as this can and will break down the winding and armature shellac causing a direct ground. To perform this test you can use a cheap $20 or less Infrared Temperature Gun.
All motors are guaranteed against defects in materials and workmanship for a period of one year from date of purchase from Plum Quick. All motors returned are subject to manufactures inspection and customer pays for shipping both ways.
Excluded from warranty are motors damaged due to the following with NO exceptions!
- Stalling the armature (pedal depressed and wheels not turning).
- Operating the motor under LOW or HIGH voltage conditions (running the motor on LOW battery pack or adding additional voltage to the motor).
- Exceeding the R.P.M. limit of the motor (running FULL throttle going down steep hills, running motor with cart on jack stands and no load on the motor).
- Prolonged HIGH amp draw (towing, hauling heavy loads, climbing steep hills or inclines).
- Using HIGH speed gears (high amp draw).
- Running OVER 22″ tall tires with stock controller (high amp draw).
- No warranty on speed sensor or magnet for Sepex Motors.
Stalling the Armature





Brush Arcing






Lifted Com Bar


Over Revving




